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Resin
Transfer Molding (RTM) |
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Resin Transfer Molding (RTM)
is a particular useful manufacturing process
processes that use liquid resin to impregnate
the stationary fibrous preform. During the
RTM Process, the preform is placed into the
mold cavity, the mold is closed and the resin
is injected into the cavity under pressure.
The mold with the preform is often put under
vacuum so that the vacuum removes all the
entrapped air in the preform and speeds up
the RTM process. Once the liquid resin fills
the mold cavity, it cures, during which the
resin hardens due to the formation of polymeric
network forming the matrix of the composite,
allowing the part to be de-molded. Typically
thermoset polymers of Epoxy, Vinyl Ester,
Methyl Methacrylate, Polyester or Phenolic
are used with fiberglass, carbon fiber Arimid
and synthetic fibers reinforcements either
individually or in combination with each other.
This technique is well known and has been
traditionally applied to moderately large
parts in various application. It allows one
to obtain even very complex neat-shape parts
with good surface finish, in many cases at
reasonable production rates.The fiber architecture,
permeability of the preform and the fabric
crimps, resin viscosity, temperature of operation,
have an influence on the wetting of the fabric.
Careful process design is needed to obtain
a repeatable high quality product.
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Recommended
Book
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RTM
technology benefits: |
VARTM
technology benefits: |
Considerably
lower mold costs for mold are possible;
Smooth surface on both sides;
Possibility for gelcoat on both sides;
Tolerance stable workpieces;
Environmentally sound production due to
closed mold
Dimension: From small to large workpieces
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Applicable
to larger, less complex and lower volume
part production of composite parts;
Simple and low cost tooling;
Onsite manufacturing and reparing are
practical;
High fiber volume panel
achievable; |
Materials
Options:
Resins: Any, e.g. epoxy, polyester, vinylester,
phenolic.
Fibers: Any. woven or stitched into a
fabric form.
Cores: Not honeycombs
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Materials
Options: (VARTM)
Resins: Any resin with low viscosity,
e.g. epoxy, polyester, vinylester,
Fibers: Any. woven or stitched into a
fabric form.
Cores: Not honeycombs |
Typical
Applications:
complex aircraft and automotive components,
train seats, |
Typical
Applications:
VARTM applications including marine, ground
transportation and infrastructure parts |
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